Three Pieces Forged Steel Ball Valve

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General Trunnion mounted ball valves are designed in accordance with API 6D for classes ASME Class 150, 300, 600, 900, 1500, and 2500.Tow-piece split body cast steel and Three-piece forged steel side entry design bolted connections between body and closure, trunnion bolted connection, body thickness comply with ANSI B16.34.Seat ring is floating type, spring loaded to assure the contact with ball in order to provide an effective tight seal even at low differential pressure between cavity and downstream closure.Standard design is soft seated. A different soft seat materials are available based on the customer working condition.Available in Full and Reduced Bore.Electrical, pneumatic and hydraulic actuators are available based on customer requirement. Body Joint Construction Three pieces body end entry design, graphite ring or o-ring viton (or request) seal ensure absolute seal integrity. The bolted body designs include a tight tolerance overlapping metal fit between the body and the adapter to minimize any possibility of movement due to pipeline stress. High temperature spiral wound stainless steel/ grafoil filled gasket is used for absolute seal. Body and adaptors are dimensioned for metal contact to ensure correct gasket crush.   Stem Design/Anti Blowout The stem is made separately from the ball,anti blow-up design with. Anti-Static Device All flow control-floating flange ball valves include dual grounding systems from stem to ball and stem to body. Valve testing to BS 5351 and BS 5146 wasperformed for all sizes, and witnessed by a third party inspection Emergency sealant injection Trunnion type ball valves are fitted with emergency seals to restore. Double Block and Bleed Ball valves can be equipped with drain valve which allows the block and bleed feature when the pressure is simultaneously applied to both sides of the ball , themedium can be relieved through the drain valve.Standard design of trunnion mounted ball valves assure that each seat ring. Top Flange Top flange surface are machined and drilled, ready for mounting actuator. Fire Safe All fire-safe valves conform to API 607 and API 6FA standards. Features Two-piece body. Valve is designed in accordance with the requirements of API 6D for pipeline service. Antistatic and anti blow-out stem design. Seat design gives perfect tightness and is available as either self-relieving type or double piston effect type. Design minimizes friction leading to low operating torque. Available as double block and bleed device, which allows for venting and draining of ling fluid from the body cavity. Full and Reduced bore Available. Ball valves fire safe tested according to BS EN 12266-2 ,API 6FA and API 607.    

Material Specifications
No Parts Standard Stainless Sour Service Low Temperature Service
1 Body ASME A216 WCB ASTM A351 CF8M ASTM A216 WCB ASTM A352 LCB
2 Body Stud ASTM A193 B7 ASTM A193 B8 ASTM A193 B7M ASTM A320 L7M
3 Body Nut ASTM A194 2H ASTM A194 8 ASTM A194 2HM ASTM A194 7M
4 Body Gasket 316ss+Graphite 316ss+Graphite 316ss+Graphite 316ss+Graphite
5 Low Cover Carbon Steel S.S. Carbon Steel Carbon Steel
6 Trunnion ASTM A216 WCB/NEP ASTM A216 WCB/ENP ASTM A216 WCB/ENP ASTM A216 WCB/ENP
Support
7 Thrust 316+PTFE+MoS2 316+PTFE+MoS2 316+PTFE+MoS2 316+PTFE+MoS2
8 Stud ASTM A193 B7 ASTM A193 B8 ASTM A193 B7M ASTM A193 L7M
9 Nut ASTM A194 2H ASTM A194 8 ASTM A194 2HM ASTM A194 7M
10 O-Ring NBR NBR NBR NBR
11 Bearing 316+PTFE+MoS2 316+PTFE+MoS2 316+PTFE+MoS2 316+PTFE+MoS2
12 Drain Flug Assembly Assembly Assembly Assembly
13 Seat Insert 25%Glass-filled PTFE 25%Glass-filled PTFE 25%Glass-filled PTFE 25%Glass-filled PTFE
14 O-Ring NBR NBR NBR NBR
15 Seat Spring ASTM A105/ENP ASTM A182 F316 ASTM A105/ENP ASTM A350 LF2/ENP
16 Seat Spring Inconel X-750 Inconel X-750 Inconel X-750 Inconel X-750
17 Ball ASTM A105/ENP ASTM A182 F316 ASTM A105/ENP ASTM A350 LF2/ENP
18 Stem ASTM A182 F316 ASTM A182 F316 ASTM A182 F316 ASTM A182 F316
19 Seat injection Assembly Assembly Assembly Assembly
20 Sealant Assembly Assembly Assembly Assembly
21 O-Ring NBR NBR NBR NBR
22 O-Ring NBR NBR NBR NBR
23 Sealant Fitting Assembly Assembly Assembly Assembly
24 Gasket 316ss+Graphite 316ss+Graphite 316ss+Graphite 316ss+Graphite
25 Packing Graphite Graphite Graphite Graphite
26 Stud ASTM A193 B7 ASTM A193 B8 ASTM A193 B7M ASTM A320 L7M
27 Nut ASTM A194 2H ASTM A194 8 ASTM A194 2HM ASTM A194 7M
28 Gland ASTM A182 F316 ASTM A182 F316 ASTM A182 F316 ASTM A182 F316
29 Gland Flange ASTM A216 WCB ASTM A351 CF8M ASTM A216 WCB ASTM A352 LCB
30 Stud ASTM A193 B7 ASTM A193 B8 ASTM A193 B7M ASTM A320 L7M
31 Nut ASTM A194 2H ASTM A194 8 ASTM A194 2HM ASTM A194 7M
32 Stud ASTM A194 B7 ASTM A193 B8 ASTM A193 B7M ASTM A320 L7M
33 Nut ASTM A194 2H ASTM A194 8 ASTM A194 2HM ASTM A194 7M
34 Worm Assembly Assembly Assembly Assembly
35 Key Carbon Steel S.S. Carbon Steel ASTM A182 F304
36 Yoke ASTM A216 WCB ASTM A351 CF8M ASTM A216 WCB ASTM A352 LCB
37 Bolt Carbon Steel S.S. Carbon Steel Carbon Steel
38 Bearing 316+PTFE+MoS2 316+PTFE+MoS2 316+PTFE+MoS2 316+PTFE+MoS2
Full bore (Class 150)
Size(In.) D(mm) L(mm) H(mm) W(mm) Weight(kg)
2 51 178 165 230 17
3 76 203 193 400 33
4 102 229 231 460 50
6 152 394 390 1000 93
8 203 457 495 *500 166
10 254 533 505 *500 273
12 305 610 560 *500 475
14 337 686 600 *500 470
16 387 762 750 *500 778
18 438 864 845 *500 935
20 489 914 910 *500 1346
22 540   1000 *500 1346
24 591 1067 1065 *500 1579
Reduce bore (Class 150)
Size(in.) d(mm) D(mm) L(mm) H(mm) W(mm) Weight(kg)
3x2x3 51 76 203 165 230 30
4x3x4 76 102 229 193 400 47
6x4x6 102 152 394 231 400 90
8x6x8 152 203 457 390 460