Three Pieces Forged Steel Ball Valve
General Trunnion mounted ball valves are designed in accordance with API 6D for classes ASME Class 150, 300, 600, 900, 1500, and 2500.Tow-piece split body cast steel and Three-piece forged steel side entry design bolted connections between body and closure, trunnion bolted connection, body thickness comply with ANSI B16.34.Seat ring is floating type, spring loaded to assure the contact with ball in order to provide an effective tight seal even at low differential pressure between cavity and downstream closure.Standard design is soft seated. A different soft seat materials are available based on the customer working condition.Available in Full and Reduced Bore.Electrical, pneumatic and hydraulic actuators are available based on customer requirement. Body Joint Construction Three pieces body end entry design, graphite ring or o-ring viton (or request) seal ensure absolute seal integrity. The bolted body designs include a tight tolerance overlapping metal fit between the body and the adapter to minimize any possibility of movement due to pipeline stress. High temperature spiral wound stainless steel/ grafoil filled gasket is used for absolute seal. Body and adaptors are dimensioned for metal contact to ensure correct gasket crush. Stem Design/Anti Blowout The stem is made separately from the ball,anti blow-up design with. Anti-Static Device All flow control-floating flange ball valves include dual grounding systems from stem to ball and stem to body. Valve testing to BS 5351 and BS 5146 wasperformed for all sizes, and witnessed by a third party inspection Emergency sealant injection Trunnion type ball valves are fitted with emergency seals to restore. Double Block and Bleed Ball valves can be equipped with drain valve which allows the block and bleed feature when the pressure is simultaneously applied to both sides of the ball , themedium can be relieved through the drain valve.Standard design of trunnion mounted ball valves assure that each seat ring. Top Flange Top flange surface are machined and drilled, ready for mounting actuator. Fire Safe All fire-safe valves conform to API 607 and API 6FA standards. Features Two-piece body. Valve is designed in accordance with the requirements of API 6D for pipeline service. Antistatic and anti blow-out stem design. Seat design gives perfect tightness and is available as either self-relieving type or double piston effect type. Design minimizes friction leading to low operating torque. Available as double block and bleed device, which allows for venting and draining of ling fluid from the body cavity. Full and Reduced bore Available. Ball valves fire safe tested according to BS EN 12266-2 ,API 6FA and API 607.
No | Parts | Standard | Stainless | Sour Service | Low Temperature Service |
1 | Body | ASME A216 WCB | ASTM A351 CF8M | ASTM A216 WCB | ASTM A352 LCB |
2 | Body Stud | ASTM A193 B7 | ASTM A193 B8 | ASTM A193 B7M | ASTM A320 L7M |
3 | Body Nut | ASTM A194 2H | ASTM A194 8 | ASTM A194 2HM | ASTM A194 7M |
4 | Body Gasket | 316ss+Graphite | 316ss+Graphite | 316ss+Graphite | 316ss+Graphite |
5 | Low Cover | Carbon Steel | S.S. | Carbon Steel | Carbon Steel |
6 | Trunnion | ASTM A216 WCB/NEP | ASTM A216 WCB/ENP | ASTM A216 WCB/ENP | ASTM A216 WCB/ENP |
Support | |||||
7 | Thrust | 316+PTFE+MoS2 | 316+PTFE+MoS2 | 316+PTFE+MoS2 | 316+PTFE+MoS2 |
8 | Stud | ASTM A193 B7 | ASTM A193 B8 | ASTM A193 B7M | ASTM A193 L7M |
9 | Nut | ASTM A194 2H | ASTM A194 8 | ASTM A194 2HM | ASTM A194 7M |
10 | O-Ring | NBR | NBR | NBR | NBR |
11 | Bearing | 316+PTFE+MoS2 | 316+PTFE+MoS2 | 316+PTFE+MoS2 | 316+PTFE+MoS2 |
12 | Drain Flug | Assembly | Assembly | Assembly | Assembly |
13 | Seat Insert | 25%Glass-filled PTFE | 25%Glass-filled PTFE | 25%Glass-filled PTFE | 25%Glass-filled PTFE |
14 | O-Ring | NBR | NBR | NBR | NBR |
15 | Seat Spring | ASTM A105/ENP | ASTM A182 F316 | ASTM A105/ENP | ASTM A350 LF2/ENP |
16 | Seat Spring | Inconel X-750 | Inconel X-750 | Inconel X-750 | Inconel X-750 |
17 | Ball | ASTM A105/ENP | ASTM A182 F316 | ASTM A105/ENP | ASTM A350 LF2/ENP |
18 | Stem | ASTM A182 F316 | ASTM A182 F316 | ASTM A182 F316 | ASTM A182 F316 |
19 | Seat injection | Assembly | Assembly | Assembly | Assembly |
20 | Sealant | Assembly | Assembly | Assembly | Assembly |
21 | O-Ring | NBR | NBR | NBR | NBR |
22 | O-Ring | NBR | NBR | NBR | NBR |
23 | Sealant Fitting | Assembly | Assembly | Assembly | Assembly |
24 | Gasket | 316ss+Graphite | 316ss+Graphite | 316ss+Graphite | 316ss+Graphite |
25 | Packing | Graphite | Graphite | Graphite | Graphite |
26 | Stud | ASTM A193 B7 | ASTM A193 B8 | ASTM A193 B7M | ASTM A320 L7M |
27 | Nut | ASTM A194 2H | ASTM A194 8 | ASTM A194 2HM | ASTM A194 7M |
28 | Gland | ASTM A182 F316 | ASTM A182 F316 | ASTM A182 F316 | ASTM A182 F316 |
29 | Gland Flange | ASTM A216 WCB | ASTM A351 CF8M | ASTM A216 WCB | ASTM A352 LCB |
30 | Stud | ASTM A193 B7 | ASTM A193 B8 | ASTM A193 B7M | ASTM A320 L7M |
31 | Nut | ASTM A194 2H | ASTM A194 8 | ASTM A194 2HM | ASTM A194 7M |
32 | Stud | ASTM A194 B7 | ASTM A193 B8 | ASTM A193 B7M | ASTM A320 L7M |
33 | Nut | ASTM A194 2H | ASTM A194 8 | ASTM A194 2HM | ASTM A194 7M |
34 | Worm | Assembly | Assembly | Assembly | Assembly |
35 | Key | Carbon Steel | S.S. | Carbon Steel | ASTM A182 F304 |
36 | Yoke | ASTM A216 WCB | ASTM A351 CF8M | ASTM A216 WCB | ASTM A352 LCB |
37 | Bolt | Carbon Steel | S.S. | Carbon Steel | Carbon Steel |
38 | Bearing | 316+PTFE+MoS2 | 316+PTFE+MoS2 | 316+PTFE+MoS2 | 316+PTFE+MoS2 |
Size(In.) | D(mm) | L(mm) | H(mm) | W(mm) | Weight(kg) |
2 | 51 | 178 | 165 | 230 | 17 |
3 | 76 | 203 | 193 | 400 | 33 |
4 | 102 | 229 | 231 | 460 | 50 |
6 | 152 | 394 | 390 | 1000 | 93 |
8 | 203 | 457 | 495 | *500 | 166 |
10 | 254 | 533 | 505 | *500 | 273 |
12 | 305 | 610 | 560 | *500 | 475 |
14 | 337 | 686 | 600 | *500 | 470 |
16 | 387 | 762 | 750 | *500 | 778 |
18 | 438 | 864 | 845 | *500 | 935 |
20 | 489 | 914 | 910 | *500 | 1346 |
22 | 540 | 1000 | *500 | 1346 | |
24 | 591 | 1067 | 1065 | *500 | 1579 |
Size(in.) | d(mm) | D(mm) | L(mm) | H(mm) | W(mm) | Weight(kg) |
3x2x3 | 51 | 76 | 203 | 165 | 230 | 30 |
4x3x4 | 76 | 102 | 229 | 193 | 400 | 47 |
6x4x6 | 102 | 152 | 394 | 231 | 400 | 90 |
8x6x8 | 152 | 203 | 457 | 390 | 460 |